Tech

Handmade leather

• Over 20 years experience of mechanical product design for consumer electronic products. I had work for Nike Philips co-brand MP3 player project when I worked in Philips audio.
• Over 4 years NPI experience in EMS factory for mobile and tablet manufacturing
• Over 6 years engineering management in factory operation.
• 2 years train up and manage in house automation team
• Work with 3rd parties to setup manufacturing execution system for big data monitoring
• Experience to handle with high volume production and high mix low volume production
• SMT production knowledge
• Good understanding on plastic and metal tooling
• Well supplier management




Company nature : 
Industrial & medical cable and harness assembly manufacturer. ODM and EMS service for outdoor waterproof lighting product.

Achievement :
Year 2019 :
Be core committee of ISO13485 system certification application , cert. will release at Dec
Implement lead six sigma concept into production line after training,improve 10% of production efficiency
Year 2018 
Developed and drive production team to use cell line formatted to fit high mix low volume business model at 2018. Increase production efficiency 8.5% on one part number. 
Organized and implement manufacturing execution system and root cause analysis system at 2018 Dec. Shorten 8D report within 3days feedback to customer.
Year 2017 
Establish NPI team and process mapping in order to improve manufacturing transition from sample stage to mass production stage. Improve the production first launch product successful process yield from 75% to 95%.
Establish SMT production line stretch from zero. Save SMT outsourcing service cost 150K HKD per month. 

Duty: 
Restructure engineering team into R&D, manufacturing engineering, NPI team, tool shop and automation team with department goal and KPI in order to meet company goal.
Design and implement company technology roadmap and budget planning
Implement lean manufacturing for high mix low volume product.
Design plant layout and machine mapping to serve process control purpose.


VP of engineering

• Combine quality system ISO9001, OHSAS18000 and ISO14000
into TUV 
• Rebuild the quality team on company downsize
•Setup NPI quality reporting system to difference customer

Director - Quality

• Setup NPI team in 3 month with 30 engineers, 600 workers, 3 SMT lines and 10 individual production floor. 
• Provide DFM, DFT to customer at earlier stage. Shorten customer development cycle time over 1 month.


Director - Manufacturing Solution

Design our own luxury brand "Le Pan mobile" for specific VIP
customer in half year and successful launch on Tianjin golden
metropolitan club champion cup.

Senior manager

Company nature:
OEM & ODM manufacture of wide range of RF electronics and waterproof handheld product, such as Motorola two way radio,
DECT phone, VoIP phone & mobile.
Duty:
• Respond for all range of product mechanical design, costing
control and schedule delivery to the end of customer.
• Manage outsource design house deliverable up to company
standard.
• Manage outsource of plastic & metal tooling supplier
deliverable up to company standard.


Senior mechanical engineering manager

OEM & ODM manufacture of medical, electronic, telecom & office equipment, home automation & Industrial control
equipment.
Duty:
• Respond design new needle punching mechanism of glucose meter for Agamatrix.
• Handle daily operation of 20 peoples of engineering team which include mechanical, electronic & PIE.
• As a consultant of GSM + GPS OEM project.
• Participant in design assurance team to review OEM project. Prepare DFM report feedback to customer oversea R&D team to ensure the design can be implement in factory.
 • Prepare PFMEA at NPI stage until mass production.

Company nature:
Startup company focus on customize mobile phone platform
solution to customer.
Duty:
• Communicate and support our customer on mechanical, acoustic and ID design.
• Feasibility studies the industrial ID and mechanical manufacturability with customer.
• Process mapping with customer detail schedule
• Prepare the mechanical specification
• Prepare DFMEA
• Department goal setting and annual budget planning.


Mechanical engineering manager

Company nature:
Provide contract product development service for NOKIA
mobile, PDA and consumer electronics to customer.
Duty:
• Mechanical mobile phone design with Pro-engineer, I-Deas & CATIA software.
• Feasibility studies the industrial ID and mechanical manufacturability.
• Prepare the mechanical specification
• Prepare 1D tolerance analysis in both worst case and statistical. Define the critical dimension after tolerance analysis.
• Prepare DFMEA and action followed.
• Working with production engineer for plastic part 2nd process, such as ultrasonic welding, spray painting, pad painting & heat staking.
• Study Cpk & GR&R report for pre-production phase.
• Study short-term SPC data on pre-production phase.

Senior engineer, Mechanical

Company nature:
Portable Audio manufacturer
Duty:
• Respond for mechanical design of Nike+Philips MP3 sport audio product
• Co-operation with packaging expertise for product packaging


Senior Engineer (Mechanical)

Company nature:
Toys & electronics products manufacturer
Duty:
Detail designs of personal organizer and produce engineering
drawing for mould making. Trouble shooting and report to senior mechanical engineer.
Mechanical Engineer II
Mechanical Engineer I (Promote at Sept. 1995)
Senior mechanical engineer(Promote at October 1997)

Respond to toys division mechanical design, project following-up and lead a group of engineer in DG factory.
Respond a costing control, schedule control, and prelim mechanical design on pre-development state.
Prepare the skeleton model by pro-engineer and negotiate product ID with industrial designer.


Mechanical Engineer II

Find out detailed information about Calvin Cheung,  in Hong Kong, HK

Calvin Cheung: in Hong Kong, HK

Calvin Cheung