Carlo Froilan Lucas: in Sta rosa city, LAG
Carlo Froilan Lucas
Sta rosa city | PH
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Work experience
Dupont Far East - Crop Protection
Plant Operations (Production & Quality) Leader | 05/2011 - 02/2015
• Manage raw materials importation, packaging operations, production scheduling, capacity optimization, resource allocation, quality assurance, laboratory services, budget monitoring & control, environment programs, process safety management initiatives and building/facilities maintenance.
• Lead Site Technology, Contamination Prevention, Quality, Continuous Improvement, Contract Administration and Security program implementation of Asia Pacific directives.
• Improve line productivity – led team to 40% productivity increase on product studied through six sigma methodology.
• Investigate, implement and monitor progress of corrective and preventive actions for quality issues (internal and external).
• Cultivate the team’s safety culture through awareness program implementation that supports process safety management (PSM) protocols.
• Liaise with Sourcing, Marketing and Regulatory personnel in the development and revision of packaging materials.
• Coordinate with Sales, Logistics/W
Nikko Metals Phils., Inc. (now JX Nippon Mining)
Manufacturing & Technical Center Supervisor | 04/2004 - 05/2011
(Copper Foil Manufacturing)
• Support the Total Productivity Maintenance (TPM) Certification
• Implement Autonomous Maintenance(AM) and Focused Improvement(FI) objectives
• Coach and develop 40 Manufacturing Associates to attain section quality & productivity targets
(Technical Center)
• Manage a team of process engineers to develop product and/or process enhancements.
• Establish long term solutions to chronic line & quality issues.
• Implement projects for new product or process from laboratory to production scale.
• Initiate cost saving projects - developed and implemented a cost saving project amounting to 7000USD/month by instituting an ion-exchange process for the Zinc-rich Copper foil product waste and convert it as raw material.
• Lead a team of 3 engineers to analyze Copper foil quality defects and process efficiency of the copper foil electro-deposition process in Gould Electronics, Germany (a sister company of Nikko Metals) and recommend improvements. (September 200
Nikko Metals Philippines, Inc. (now JX Nippon Mining)
Process Engineer | 01/2002 - 03/2004
• Investigate product defects and process issues. Work with production team for the implementation of improvements. Develop procedures.
• Evaluate process strategies in Nikko Metals Shirogane, Japan, which resulted to reduction of defect occurrences in Nikko Materials Philippines, Inc.
Bacnotan Steel Industries, Inc.
Meltshop Pulpit Engineer | 07/2000 - 11/2001
• Operate, Control and upkeep of Distributed Control System of a 60-ton Electric Arc Furnace
• Production record of 8 heats (or 450tons of steel billets) of the Electric Arc Furnace in 9 hours in the Steelmaking plant