Moto & Powersports

Sr. Manufacturing Engineer

Other

•	Provided technical support for the legacy aircraft nacelle system.
•	Provided real time technical support to production and achieved lowest labor 169 hour/unit or 13% reduction.
•	Developed new machine downtime logging system and reduced downtime by 65% to an overall uptime of 80%.
•	Developed new documentation, planning, tool orders and standard work in support of production and audit.
•	Identified root cause of positive pressure issue and eliminated all potential cause and reduced QN by 69%.
•	Implemented a poka-yoke system on 5-axis machine and eliminated oversized hole quality issue. 
•	Developed a MS Access based turnback systems for team leaders and eliminated travel time.
•	Led a team in kaizen event in identifying DFMA items and reduced unit cost of $160k/year on a 20 years old program.
•	Eliminated a bug in laser projector program and reduced overall labor hour.
•	Gathered and analyzed data for program director’s interest in outsourcing an internal process.


•	Reviewed engineering designs and drawings and recommended changes to provide improved productivity.
•	Performed cost analysis for new engineering designs to support pricing decisions for new products.
•	Developed production drawings and planning documents to establish sequence of operation.
•	Investigated and recommended resolution of production problems and worked with operations personnel in implementing changes.
•	Oversaw and implemented complete process of stainless steel heat treat operation (research, ROI analysis, specification review, equipment validation, and product validation).
•	Identified root cause and implemented temporary and permanent change in process.
•	Designed and planned layout for machining, processing, assembly, and material handling operations.


Manufacturing Engineer

•	Updated/Released documents (Bill of materials, work instruction, operation procedures & 1st article planner).
•	Analyzed/Modified operation procedures for more efficient manufacturing process.
•	Reviewed/revised existing documents to meet new requirements and standard.
•	Provided technical support to production.
•	Analyzed weekly manufacturing defects and identified root cause of defect by using 5 whys.
•	Cooperated with ME to generate permanent corrective action for high scrap issue.


Manufacturing/Quality Engineer

Find out detailed information about Danny Chu, Sr. Manufacturing Engineer in Diamond Bar, CA

Danny Chu: Sr. Manufacturing Engineer in Diamond Bar, CA

Danny Chu

UCLA

UCSD