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R&D Mechanical Engineer (Surgical Devices)

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Specialize in New Product Development, Up-Stream Marketing & Innovation.

Research & Development Mechanical Engineer (New Product Development)
• Developed clinical design solutions for spinal, neurotology and ENT procedures
• Utilized Pro-Engineer/Creo (Parametric 3D modeling software) & Windchill
• Managed 6-s Black Belt Feasibility Project
• Filed (2) Provisional Utility Patent Applications to the USPTO 
• Performed field surgeon interviews and OR observations; Tasked to identify product gaps & User Needs (UN)
• Facilitated innovation workshops and brainstorming sessions for early concept development
• Participated in surgeon Voice of Customer (VOC) cadaver labs for prototype evaluations
• Translated customer (VOC) into User Requirement to flow-down into Engineering Design Inputs 
• Established design specification limits utilizing 1st principles modeling and Monte Carlo Simulations/Crystal Ball
• Documented and maintained the design risk assessments (DFMEA)   
• Perform preliminary FEA stress analysis; Utilizing Pro-E Mechanica and ANSYS Mechanical
• Coordinated V&V (verification & validation) testing
• Supported early supplier engagement activities; ensured process capabilities and inspection correlation 
• Conducted lab and bench-top testing of prototype assemblies
• Worked closely with Manufacturing, Marketing & Supply Chain through all phases of PLM
• Ensured that product designs comply with FDA regulations & quality standard
• Designed medical devices in accordance to SOP (Standard Operating Procedures) and Regulatory Requirements

Mechanical Design Engineer
• Design Lead for PACCAR North America Diesel Exhaust Fluid (DEF) Systems
• Utilized Pro-Engineer/Creo (Parametric 3D modeling software) & Windchill
• Managed system, sub-systems and component level part drawings and system integration 
• Coordinated prototype development to comply with EPA and ISO regulations & standards 
• Performed prototype to full production design cycle; tollgate system; verification & validation testing
 • Led a core team of design engineers and contract drafters through PDP (Product Development Process)
• Worked directly with suppliers to determine material selection, manufacturing processes, and tolerance capabilities 
• Managed project timeline & testing schedules through self created web-based program utilizing InfoPath & Sharepoint
• Manufacturing Liaison- Supported production at multiple manufacturing/assembly plants 
• Drafted work instructions and assembly procedures 
• Closed CAPA /FRACAS production issues and prepared corrective action documentation
• Traveled globally to various suppliers to review processes and production capabilities
• Utilized Six Sigma Design Tools (DFSS) & Drafting and Dimensional Management (GD&T)

Mechanical Design Engineer

Project Engineer - Cooperative Education M.E. 
• Testing of Hydraulic and Pneumatic vehicle brake systems 
• Coordinated lab testing; drafted test procedures and specified testing parameters 
• Conducted vehicle simulation tests for product validation
• Performed Root Cause Warranty Analysis
• Materials and Fatigue Analysis: tensile, hardness, and shear testing; heat treatment processes and micro finishes

Project Engineer - Cooperative Education M.E.

Find out detailed information about Zac Heiliger, R&D Mechanical Engineer (Surgical Devices) in Flower Mound, TX

Zac Heiliger: R&D Mechanical Engineer (Surgical Devices) in Flower Mound, TX

Zac Heiliger