Ajay Hingne: Director Operations in Pune, MH
Ajay Hingne
Director Operations
Pune | IN
Skills
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Industries
Fashion
Lifestyle
Outdoor
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Yoga
Health & Fitness
Summary
Activity
Projects
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Work experience
Emerson Electric
Director Operations | 11/2015 - Current
• Knowledgeable in Operations metrics like cash flow, profitability and low cost sourcing.
• Aware of the competition and deployed strategies to gain foothold in marketplace through networking.
• Reporting to HQ based out of Houston, Texas, USA as a link between the Corporate team and the facility.
• Met Synergy Plan (Sales, Operating profit, Gross Profit) set by the Board.
• Managed labor at site and reduced it by over 60% in less than a year.
• Recognized within the Business to exceed goals; bottom line oriented.
• 100% regionalization of supply chain to drive lower costs, better quality, faster delivery.
• Identified and drove cost reduction programs contributing to 4% of the 12.7% OP.
• Made customers feel Emerson is the first choice
• Active engagement with global customers including visits to Germany, US and Hungary.
• Achieved profitability of 12.7% against a budget of 11.5%.
• Negotiated with top 10 vendors to improve cash flow by extending payment cycles.
Emerson Electric
Head Operations | 04/2011 - 10/2015
• Assigned to relocate facility across town and run Operations. Over 92 employees spread over70k sqft.
• Achieved 100% targetof $22M ahead of year end.
• Reduced project deliveries to ensure better visibility for Sales.
• Average annual volume capacity enhanced 6 times in comparison to past year.
• Turned around the Unit into a profitable entity by relocating resources and cutting costs.
• Achieved 100% target with revenue at $50M and $37M for 2012& ’13 respectively.
• Visited Abu Dhabi, Singapore, Dubai and Kuala Lumpur to reinforce customer relationships
Emerson Electric
Head Business Planning | 04/2010 - 03/2011
• Designated Key Account Manager for Oil & Gas EPCs like Bechtel, Modec, Saipem and Petrofac.
• Implemented order tracking mechanism that improved deliveries, customer satisfaction, etc
Emerson Electric
Head Manufacturing | 03/2009 - 03/2010
• Responsible for reducing huge (8 months) Automation past due backlog.
• Ramped up production of the Rack& Pinion and Heavy Duty Scotch Yoke actuators.
Sensata Technologies
Product Program Manager | 01/2008 - 12/2008
Ownership & Leadership
• Account portfolio included Ford, Nissan & BMW projects generating total annual revenue of $87M.
• Maintained and improved Gross Margin for the 2nd largest revenue generating product by 6%
Execution
• Successfully implemented major design changes across global Sensata locations.
• Carried out risk assessment and capacity management at plant sites in Mexico & China.
• Global team facilitation both internal to Sensata and at customer level.
Porter Group
Program Manager | 07/2004 - 12/2007
• Account portfolio included GM, Toyota & Chrysler projects generating revenue of $64M.
• Monitored progress and facilitated achievement of deliverables by leading cross functional teams.
• Relocated to Detroit, MI to handle key Tier 1 customers to be close to OEMs.
• Using Value Stream Mapping principles, designed material flow.
• Created Process Flows, PFMEAs and control plans.
• Implemented Visual Factory Management for increasing worker efficiency.
• Spearheaded workspace optimization per 5S&Lean Mfg. guidelines.
• Incorporatedpoke yokes in assembly fixture design to prevent component misalignment.
• Designed assembly process and performed line balancing using MOST time study method.
• Implemented forced validation routines in all assembly programs to eliminate operator error.
Education history
University of California
MS | 2002 - 2004
University of Pune
BS | 1997 - 2001
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